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Expert PM Design Group Services for Custom Engineering Solutions

Transform your engineering challenges into precision solutions with Sterling Sintered's comprehensive PM design services. From initial concept through final production, our expert team delivers cost-effective powder metal solutions that reduce machining operations while maintaining superior quality and dimensional accuracy for your most demanding applications.

Advanced powder metal engineering and design workspace with precision tools and components

Our PM Design Group Services

Complete powder metal solutions from design consultation to finished components and assemblies.

Design & Engineering

Expert design consultation and material selection for optimized PM part performance, cost efficiency, and manufacturability with concurrent design assistance.

Powder Metal Tooling

In-house design and manufacturing of precision tooling by experienced Journeyman Toolmakers with over 100 years combined expertise.

Custom Fabrication

Specialized manufacturing of ferrous and non-ferrous powder metal parts from sub-gram to 500 grams with complex geometries.

Prototyping Services

Sample parts production for testing and validation before full production runs, supporting your development process.

Secondary Processes

Comprehensive finishing services including heat treatment, machining, plating, coatings, and specialized infiltration processes.

Component Assembly

Complete assembly and subassembly services performed to ISO 9001:2015 standards with kitting and shipping options.

Custom Solutions

Precision Engineering Meets Cost-Effective Manufacturing

Our comprehensive PM design services combine decades of engineering expertise with state-of-the-art manufacturing capabilities. From initial design consultation through final assembly, we optimize your powder metal components for performance and cost-effectiveness, delivering near-net-shape solutions that minimize secondary operations and maximize value across prototype through high-volume production runs.

Precision powder metal components showcasing complex geometries and fine detail
Trusted Since 1955

Success Stories

Delivering precision powder metal solutions across medical, automotive, and industrial applications.

"Working with Sterling Sintered has been a fantastic experience. Their expertise, dedication, and willingness to share knowledge have significantly contributed to the success of our collaboration, resulting in high-quality parts and a streamlined manufacturing process. We highly recommend Sterling Sintered for their professionalism and outstanding service."

Benjamin Rosenfeld
Benjamin Rosenfeld

"Friendly helpful people"

Steve 56 Hemi
Steve 56 Hemi

"My company has been working with Sterling Sintered Technologies since 1999, they have always been very professional and a pleasure to work with. Highly recommend."

Kevin Cyr
Kevin Cyr

"Working with Sterling Sintered has been a fantastic experience. Their expertise, dedication, and willingness to share knowledge have significantly contributed to the success of our collaboration, resulting in high-quality parts and a streamlined manufacturing process. We highly recommend Sterling Sintered for their professionalism and outstanding service."

Benjamin Rosenfeld
Benjamin Rosenfeld

"Friendly helpful people"

Steve 56 Hemi
Steve 56 Hemi

"My company has been working with Sterling Sintered Technologies since 1999, they have always been very professional and a pleasure to work with. Highly recommend."

Kevin Cyr
Kevin Cyr

"Working with Sterling Sintered has been a fantastic experience. Their expertise, dedication, and willingness to share knowledge have significantly contributed to the success of our collaboration, resulting in high-quality parts and a streamlined manufacturing process. We highly recommend Sterling Sintered for their professionalism and outstanding service."

Benjamin Rosenfeld
Benjamin Rosenfeld

"Friendly helpful people"

Steve 56 Hemi
Steve 56 Hemi

"My company has been working with Sterling Sintered Technologies since 1999, they have always been very professional and a pleasure to work with. Highly recommend."

Kevin Cyr
Kevin Cyr
The Sterling Difference

Why Choose Sterling Sintered Technologies?

Experience the Sterling difference in powder metal manufacturing and design.

ISO Certified

ISO 9001:2015 certified manufacturing with extensive quality control systems ensuring consistent excellence.

In-House Tooling

Complete tool design and fabrication capabilities with experienced Journeyman Toolmakers for optimal results.

Decades Experience

Over 65 years of powder metal expertise serving medical, industrial, and specialty applications.

Scalable Production

Flexible capacity from 500-part prototypes to 500,000 parts per week with Kanban inventory management.

Meet The Sterling Team

Experienced engineers and craftsmen dedicated to your success.

Since 1955, Sterling Sintered Technologies has been a family-owned leader in powder metal manufacturing, headquartered in Winsted, Connecticut. Our team combines traditional craftsmanship with cutting-edge technology, serving diverse industries from medical devices to power tools. With ISO 9001:2015 certification and a commitment to continuous improvement, we've built lasting partnerships by delivering precision components that meet the most demanding specifications. Our Connecticut facility houses experienced engineers, Journeyman Toolmakers, and quality specialists who understand that every project requires a unique approach to achieve optimal results.

500,000Weekly production capacity
65+ YearsPowder metal manufacturing expertise
24+ PressesMulti-level compacting capabilities

Frequently Asked Questions

What materials can you work with for powder metal fabrication?

We work with ferrous metals (iron and steel alloys to 7.4 g/cc, copper infiltrated steels to 7.5 g/cc), stainless steel (300 & 400 series to 7.4 g/cc), and non-ferrous metals including brass, bronze, nickel silver to 8.3 g/cc, and heavy hybrids up to 16.4 g/cc density.

What size range can you manufacture for powder metal parts?

Do you offer prototyping services before full production?

What secondary processes do you offer for finishing parts?

Can you handle both small and large production volumes?

Do you design the tooling in-house?

What industries do you typically serve?

How does powder metal manufacturing reduce costs compared to traditional machining?

Still Have Questions About Our PM Services?

Talk to our powder metal experts for personalized consultation and project guidance.

Certified & Trusted

Awards and Recognition

ISO 9001:2015 certification logo

ISO 9001:2015

Quality management system certification

ANAB accreditation logo

ANAB Accredited

American National Accreditation Board recognition

NIST membership logo

NIST Member

National Institute of Standards excellence

Ready to Start Your PM Design Project?

Get expert consultation and a custom quote for your powder metal fabrication needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (860) 379-2753 You can also send us a quick email at sales@sterlingsintered.com