Design & Engineering
Expert design consultation and material selection for optimized PM part performance, cost efficiency, and manufacturability with concurrent design assistance.
Transform your engineering challenges into precision solutions with Sterling Sintered's comprehensive PM design services. From initial concept through final production, our expert team delivers cost-effective powder metal solutions that reduce machining operations while maintaining superior quality and dimensional accuracy for your most demanding applications.

Complete powder metal solutions from design consultation to finished components and assemblies.
Expert design consultation and material selection for optimized PM part performance, cost efficiency, and manufacturability with concurrent design assistance.
In-house design and manufacturing of precision tooling by experienced Journeyman Toolmakers with over 100 years combined expertise.
Specialized manufacturing of ferrous and non-ferrous powder metal parts from sub-gram to 500 grams with complex geometries.
Sample parts production for testing and validation before full production runs, supporting your development process.
Comprehensive finishing services including heat treatment, machining, plating, coatings, and specialized infiltration processes.
Complete assembly and subassembly services performed to ISO 9001:2015 standards with kitting and shipping options.
Our comprehensive PM design services combine decades of engineering expertise with state-of-the-art manufacturing capabilities. From initial design consultation through final assembly, we optimize your powder metal components for performance and cost-effectiveness, delivering near-net-shape solutions that minimize secondary operations and maximize value across prototype through high-volume production runs.

Delivering precision powder metal solutions across medical, automotive, and industrial applications.
Experience the Sterling difference in powder metal manufacturing and design.
ISO 9001:2015 certified manufacturing with extensive quality control systems ensuring consistent excellence.
Complete tool design and fabrication capabilities with experienced Journeyman Toolmakers for optimal results.
Over 65 years of powder metal expertise serving medical, industrial, and specialty applications.
Flexible capacity from 500-part prototypes to 500,000 parts per week with Kanban inventory management.
Experienced engineers and craftsmen dedicated to your success.
Since 1955, Sterling Sintered Technologies has been a family-owned leader in powder metal manufacturing, headquartered in Winsted, Connecticut. Our team combines traditional craftsmanship with cutting-edge technology, serving diverse industries from medical devices to power tools. With ISO 9001:2015 certification and a commitment to continuous improvement, we've built lasting partnerships by delivering precision components that meet the most demanding specifications. Our Connecticut facility houses experienced engineers, Journeyman Toolmakers, and quality specialists who understand that every project requires a unique approach to achieve optimal results.
We work with ferrous metals (iron and steel alloys to 7.4 g/cc, copper infiltrated steels to 7.5 g/cc), stainless steel (300 & 400 series to 7.4 g/cc), and non-ferrous metals including brass, bronze, nickel silver to 8.3 g/cc, and heavy hybrids up to 16.4 g/cc density.
Talk to our powder metal experts for personalized consultation and project guidance.
Quality management system certification
American National Accreditation Board recognition
National Institute of Standards excellence
Get expert consultation and a custom quote for your powder metal fabrication needs.
For immediate assistance, feel free to give us a direct call at (860) 379-2753 You can also send us a quick email at sales@sterlingsintered.com
For immediate assistance, feel free to give us a direct call at (860) 379-2753 You can also send us a quick email at sales@sterlingsintered.com