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Expert Custom Tooling and Fabrication Services for Manufacturing

Sterling Sintered Technologies delivers precision custom tooling and fabrication solutions for manufacturing operations. With over 65 years of expertise in powder metal fabrication, we create complex components from sub-gram to 500 grams, offering cost-effective near-net shape manufacturing that reduces machining operations and production costs across medical, automotive, and industrial applications.

Precision custom tooling and fabrication equipment in modern manufacturing facility

Our Custom Tooling and Fabrication Services

Complete manufacturing solutions from design to finished assemblies with precision powder metal expertise.

Powder Metal Tooling

Custom tool design and manufacturing with over 100 years of combined toolmaker experience. In-house fabrication ensures quality tooling for efficient PM component production.

Design & Engineering

Comprehensive design assistance, material selection, and cost optimization for powder metal parts. Expert engineers help achieve cost-effective solutions and ensure requirements are met.

Powder Metal Fabrication

Specialized manufacturing of ferrous and non-ferrous powder metal parts from sub-gram to 500 grams. Complex geometries with high-volume production capabilities using latest technology.

Prototyping Services

Sample parts production for testing and validation before full production runs. Essential support for developing and perfecting sintered metal components.

Secondary Processes

Complete finishing services including heat treatment, machining, coatings, and infiltration. In-house and partnered capabilities for comprehensive part completion.

Component Assembly

Professional assembly and subassembly services performed to ISO 9001:2015 standards. Reduces production costs and manufacturing time with complete kitting and shipping solutions.

Near-Net Shape Technology

Precision Manufacturing Solutions That Reduce Costs

Our advanced powder metal fabrication creates complex components with minimal waste and reduced machining requirements. From prototype to high-volume production, we deliver cost-effective manufacturing solutions that maintain tight tolerances and superior quality. With 24+ compacting presses and multi-level capabilities, we handle the most challenging geometries while ensuring consistent repeatability across all production runs.

Precision powder metal components and custom tooling displayed on manufacturing table
Trusted Since 1955

Manufacturing Success Stories

Delivering precision solutions across medical, automotive, and industrial applications for nearly seven decades.

"Working with Sterling Sintered has been a fantastic experience. Their expertise, dedication, and willingness to share knowledge have significantly contributed to the success of our collaboration, resulting in high-quality parts and a streamlined manufacturing process. We highly recommend Sterling Sintered for their professionalism and outstanding service."

Benjamin Rosenfeld
Benjamin Rosenfeld

"My company has been working with Sterling Sintered Technologies since 1999, they have always been very professional and a pleasure to work with. Highly recommend."

Kevin Cyr
Kevin Cyr

"Friendly helpful people"

Steve 56 Hemi
Steve 56 Hemi

"Working with Sterling Sintered has been a fantastic experience. Their expertise, dedication, and willingness to share knowledge have significantly contributed to the success of our collaboration, resulting in high-quality parts and a streamlined manufacturing process. We highly recommend Sterling Sintered for their professionalism and outstanding service."

Benjamin Rosenfeld
Benjamin Rosenfeld

"My company has been working with Sterling Sintered Technologies since 1999, they have always been very professional and a pleasure to work with. Highly recommend."

Kevin Cyr
Kevin Cyr

"Friendly helpful people"

Steve 56 Hemi
Steve 56 Hemi

"Working with Sterling Sintered has been a fantastic experience. Their expertise, dedication, and willingness to share knowledge have significantly contributed to the success of our collaboration, resulting in high-quality parts and a streamlined manufacturing process. We highly recommend Sterling Sintered for their professionalism and outstanding service."

Benjamin Rosenfeld
Benjamin Rosenfeld

"My company has been working with Sterling Sintered Technologies since 1999, they have always been very professional and a pleasure to work with. Highly recommend."

Kevin Cyr
Kevin Cyr

"Friendly helpful people"

Steve 56 Hemi
Steve 56 Hemi
The Sterling Difference

Why Choose Sterling Sintered Technologies?

We combine decades of expertise with cutting-edge technology to deliver superior manufacturing solutions.

ISO Certified Quality

ISO 9001:2015 certified manufacturing with extensive quality control systems ensuring consistent excellence.

In-House Expertise

Complete tool design and fabrication capabilities with journeyman toolmakers and experienced engineers.

Scalable Production

Flexible capacity from 500 prototype parts to 500,000 weekly production with advanced inventory management.

Cost-Effective Solutions

Near-net shape manufacturing reduces machining operations and material waste for competitive pricing.

Expert Manufacturing Team

Dedicated professionals with decades of powder metal expertise.

Founded in 1955 as a family-owned business in Winsted, Connecticut, Sterling Sintered Technologies has grown to become a premier powder metal manufacturer serving diverse industries nationwide. Our team of experienced engineers and journeyman toolmakers brings over 100 years of combined expertise to every project. Located in the heart of New England's manufacturing corridor, we understand the precision requirements and quality standards that drive American manufacturing excellence. From our Connecticut facility, we've built lasting partnerships with companies across medical devices, power tools, and industrial applications, always maintaining our founding commitment to customer satisfaction and innovative manufacturing solutions.

500,000Weekly Parts Capability
65+ YearsManufacturing Excellence
24+ PressesProduction Capacity

Frequently Asked Questions

What materials can you work with for custom tooling and fabrication?

We specialize in ferrous and non-ferrous powder metals including straight iron and steel alloys, copper infiltrated steels, 300 & 400 series stainless steel, brass, bronze, nickel silver, and heavy hybrids. Our material expertise ensures optimal selection for your specific application requirements.

What size range can you manufacture for powder metal parts?

Do you offer prototyping services before full production?

What secondary processes do you offer for finishing parts?

What production volumes can you accommodate?

How long does the tooling design and fabrication process take?

Are you ISO certified for quality manufacturing?

Do you provide design assistance for optimizing parts?

Ready to Start Your Project?

Connect with our engineering team for expert consultation on your manufacturing needs.

Certified & Trusted

Awards and Recognition

ISO 9001:2015 certification logo

ISO 9001:2015

Quality Management System Certified

ANAB accreditation logo

ANAB Accredited

Nationally Recognized Standards

NIST membership logo

NIST Member

Technology Standards Excellence

Get Your Custom Manufacturing Quote Today

Contact our engineering team to discuss your tooling and fabrication requirements. We'll provide expert consultation and competitive pricing for your project.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (860) 379-2753 You can also send us a quick email at sales@sterlingsintered.com